ABB has revealed plans to allocate an additional $110 million to U.S. operations in 2025, enhancing research, development, and production capabilities for its advanced electrical systems as clients prioritize energy optimization and operational continuity while managing rising energy expenditures. According to IEA data, American wholesale electricity rates increased 30-40% during the first half of 2025 compared to 2024 figures.
The initiative, which includes nearly 200 new positions, addresses projected growth in critical sectors such as data storage facilities and electrical infrastructure. The U.S. data center boom is projected to maintain annual electricity consumption growth exceeding 2% through 2026, doubling the decade-long average (IEA).
Mississippi’s manufacturing campus will establish a dedicated Emax 3 circuit breaker production line, featuring technology designed to safeguard essential infrastructure including digital data hubs.
“This $110 million commitment represents strategic positioning to capitalize on growth prospects within our largest global market,” explained Morten Wierod, President of ABB. “Market dynamics are shifting due to escalating power requirements for AI processing in data centers, grid modernization initiatives, and corporate energy efficiency programs. These investments reinforce our localized production strategy to meet North American demand.”
Production of next-generation technology
ABB will dedicate $15 million to establish an Emax 3 production facility at its Senatobia, Mississippi campus. This advanced air circuit breaker enhances power system reliability for high-demand environments including data centers, advanced manufacturing plants, and transportation hubs. The production line is scheduled for completion in 2026.
The Richmond, Virginia facility will undergo a $30 million expansion, doubling its physical footprint to include new testing infrastructure, storage capacity, and assembly operations. This location’s power protection solutions safeguard critical systems across multiple sectors, including healthcare facilities and industrial operations. The upgraded campus, set to open in Q4 2025, will generate approximately 100 new technical and production positions.
In Arecibo, Puerto Rico, over $30 million will fund facility expansion to accommodate three new production lines. This location manufactures intelligent circuit management systems and switching components for mainland U.S. markets, providing essential energy distribution, equipment protection, and consumption monitoring capabilities. The expansion will generate 90 specialized positions by 2026.
North Carolina’s Pinetops campus will receive $35 million to enhance manufacturing capacity for medium and low voltage grid components. This upgrade supports anticipated demand from utility providers and data center operators seeking advanced energy infrastructure solutions featuring next-generation sensors and grid protection systems. The modernized facility will commence operations in 2026.
From 2022 through 2024, ABB allocated approximately $500 million to U.S. operations, including a $100 million Wisconsin innovation hub and a $40 million New Mexico production facility. In early 2025, the company announced a $120 million investment across Tennessee ($80 million) and Mississippi ($40 million) locations, with an additional $20 million planned for Tennessee operations. Recent logistics investments include a $4 million Dallas distribution center and $4 million allocated to service facility upgrades in 2025.
ABB’s 2024 U.S. revenue totaled $9 billion, representing 27% of global group revenue. With 17,000 employees nationwide, the company operates 40+ facilities across 20 states, including nine primary R&D centers. Products manufactured domestically contribute to 75-80% of U.S. revenue, with operations established in all 50 states.