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17.June

ABB enhances flow measurement capabilities for challenging and low-flow environments

https://general.energy/wp-content/uploads/2026/08/abb_advances_flow_measurement_for_harsh_and_low-flow_applications.jpg

  • ABB has enhanced the ProcessMaster FER620 sensor to serve customers in water abstraction, treatment, and distribution sectors
  • Engineered configuration enables direct burial and precise operation under minimal flow conditions
  • Robust, fully welded and hermetically sealed design improves precision, dependability, and performance in demanding applications

ABB elevates flow measurement capabilities through a significant update to the ProcessMaster FER620 flowmeter series, offering enhanced precision, durability, and operational efficiency for extreme environments and low-flow scenarios. The ProcessMaster FER620 integrates a durable, fully welded and hermetically sealed sensor that guarantees long-term reliability and performance in challenging settings including pumping stations, water abstraction sites, treatment facilities, distribution networks, and irrigation systems.

The ProcessMaster FER620 sensor design allows direct burial installation without requiring a chamber. The sensor maintains protection against continuous water submersion with an IP68 certification.

With a smaller bore diameter, the sensor measures flow rates from extremely low velocities up to 10 m/s, providing an extended turndown ratio. This ensures exceptional measurement accuracy in low-flow situations such as nighttime consumption patterns. Its 0xD/0xD installation configuration eliminates the need for straight pipe segments upstream or downstream, making it ideal for space-constrained applications.

“Water sector clients increasingly seek durable, adaptable solutions that align with modern infrastructure demands,” noted Krishna Prashanth, Global Product Line Manager, Electromagnetic Flowmeters, within ABB’s Measurement & Analytics division. “The ProcessMaster FER620’s ability to deliver precise measurements in challenging conditions with minimal straight-run requirements makes it a versatile solution throughout the entire water cycle.”

The ProcessMaster FER620 flowmeter
The ProcessMaster FER620 flowmeter

The ProcessMaster flowmeter series features a modular architecture reflecting ABB’s dedication to delivering sustainable and future-ready solutions that minimize landfill waste. This modular approach allows users to adapt to evolving technological requirements and operational needs without extensive system replacements, reducing overall lifecycle costs and extending product usability.

All ProcessMaster models from ABB include built-in IoT connectivity. Operators can select from multiple high-speed communication protocols for both plant-based and remote field metering applications, enabling enhanced monitoring, control, and data-driven decision-making through advanced analytics and process optimization tools.

ABB’s Automation business automates, electrifies, and digitalizes industrial processes that fulfill critical needs – from energy, water, and material supply to goods production and market distribution. With approximately 26,000 employees and cutting-edge technology expertise, Automation supports process, hybrid, and maritime industries in achieving greater efficiency and sustainability. go.abb/automation

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