• Explore the ABB NEMA Motors DP200 Crush+ at MINExpo, located at ABB booth 8106, from September 24-26 in Las Vegas, Nevada, USA.
• The DP200 Crush+ boasts high starting and breakdown torque, along with flexibility and modular design, making it ideal for crushers and other demanding applications. Building on the reliable SD200 platform, this severe-duty motor comes in 440-580 frame sizes, featuring Class H insulation, a 4140 steel shaft, and standard IP65 ingress protection. It is also available with NEMA Super Premium® efficiency.
• The innovative design of Crush+ includes a customizable F1/F2/F3 conduit box with various auxiliary box options, allowing for straightforward retrofitting in the field.

The new ABB NEMA Motors DP200 Crush+ motor sets a new benchmark for reliability and safety in extreme environments, elevating the standards for motors used in crushers and other quarry, mining, and aggregate applications. Engineered for user convenience, Crush+ offers exceptional starting and breakdown torque, combined with unparalleled flexibility and design adaptability. Leveraging the proven SD200 motor platform, it delivers enhanced performance, efficiency, and total cost of ownership. Oscar Palafox, ABB NEMA Motors Portfolio Product Manager, and Tony Lattray, Global Segment Account Manager for Mining and Aggregate, will be available for interviews and demonstrations at ABB booth 8106 during MINExpo 2024, September 24-26 at the Las Vegas Convention Center.

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The DP200 Crush+ motor includes features designed to ensure safe and reliable operation in severe-duty applications:

• Horsepower Range: 125 – 600.
• Frame Construction: Heavy-duty cast iron, available in NEMA 440 – 580 frame sizes.
• Shaft Material: High-strength 4140 steel.
• Ingress Protection: IP65 with non-contact labyrinth seals on both drive and non-drive ends.
• Conduit Box: Flexible, oversized with F1, F2, or F3 positioning, 90° rotation, and options for center or drive-end mounting.
• Torque: High starting and breakdown.
• Poles: 4 & 6.
• Voltages: 460V, 575V, 60Hz (custom 50Hz available).
• Insulation: Full Class H.
• Hazardous Locations: Division 2, Class I (Groups A, B, C, D), Class II (Groups F & G).
• Bearing RTD Provisions: ABB Ability™ Smart Sensor ready for condition monitoring.

Oscar Palafox, Global Portfolio Product Manager at ABB NEMA Motors, stated, “Our DP200 Crush+ motor is engineered to surpass customer expectations for energy efficiency and reliability. The modular design offers substantial flexibility, simplifying upgrades or retrofits in the field and adapting to future equipment needs.”

The Crush+ also facilitates the integration of the ABB Ability Smart Sensor, which provides digital powertrain condition monitoring for hazardous environments. This technology transforms conventional motors into smart, wirelessly connected devices, allowing users to monitor motor health and plan maintenance proactively. By preventing unplanned downtime, optimizing efficiency, and enhancing safety, the sensor’s robust enclosure withstands high vibration and protects against dust and water ingress. The ABB Ability Smart Sensor meets ATEX, IECEx, and NEC500 certifications, adhering to the highest standards for equipment in explosive atmospheres.

ABB NEMA Motors are renowned for their rugged and durable performance. From the versatile GP100A motors in aluminum to the robust SD200 severe-duty motors that meet IEEE 841, API661, and NEMA Super Premium efficiency standards, ABB provides a comprehensive range of industrial electric motors to address every industry need.

ABB leads the way in electrification and automation, driving a more sustainable and resource-efficient future. By integrating engineering expertise with advanced software, ABB optimizes manufacturing, transportation, power, and operations. With over 140 years of excellence, ABB’s 105,000+ employees are dedicated to innovation that accelerates industrial transformation.

ABB Motion, a global leader in motors and drives, is central to fostering a more productive and sustainable future. We push technological boundaries to deliver energy-efficient, decarbonizing, and circular solutions for various industries and societies. Through our digitally enabled drives, motors, and services, we support customers and partners in achieving improved performance, safety, and reliability. With over 22,000 employees across 100 countries, ABB Motion continues to advance electric powertrains and enhance operational excellence.

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